TM 9-2320-365-20-3
Section II. MAINTENANCE PROCEDURES
7-2. 100 AMP ALTERNATOR REPLACEMENT
This task covers:
a. Removal
b. Installation
c. Follow-On Maintenance
INITIAL SETUP
Equipment Conditions
Batteries disconnected (para 7-48).
Alternator belts removed (para 7-3).
Tools and Special Tools
Tool Kit, Genl Mech (Item 44, Appendix C)
Vise, Machinist (Item 46, Appendix C)
Caps, Vise Jaw (Item 4, Appendix C)
Wrench, Torque, 0-175 lb-ft (Item 57, Appendix C)
Wrench, Torque, 0-200 lb-in. (Item 58, Appendix C)
Socket Set, Socket Wrench (Item 35, Appendix C)
Materials/Parts
Dispenser, Pressure Sensitive Adhesive Tape
(Item 21, Appendix D)
Nut, Self-Locking (Item 137, Appendix G)
Personnel Required
(2)
a. Removal.
NOTE
Tag wires and connection points prior to
disconnecting.
(1) Remove screw (1), lockwasher (2), terminal lug TL5 (3),
washer (4), and ground strap (5) from alternator (6).
(2) Position washer (4), lockwasher (2), and screw (1) on
alternator (6).
(3) Lift dust boot (7) on terminal lug TL60 (8).
(4) Remove self-locking nut (9), washer (10), terminal lug
TL60 (8), and two washers(11) from alternator (6).
(5) Position two washers (11), washer (10), and self-locking
nut (9) on alternator (6).
Change 1
7-3
