TM 9-2320-365-20-5
20-56. 200 AMP ALTERNATOR REPLACEMENT (CONT)
b. Installation.
(1) Remove self-locking nut (1) and washer (2) from
alternator (3).
CAUTION
Ensure pulley does not contact wires,
terminal lugs, or terminal screws on front of
alternator. Failure to comply will result in
damage to equipment.
(2) Position key (4) and pulley (5) on alternator (3) with
washer (2) and self-locking nut (1).
CAUTION
Alternator pulley must be positioned in a vise
equipped with vise jaw caps when tightening
self-locking nut. Failure to comply may result
in damage to equipment.
(3) Position pulley (5) in vise.
(4) Tighten self-locking nut (1) to 106-130 lb-ft (144-176
N·m).
(5) Remove pulley (5) from vise.
WARNING
200 amp alternator weighs approximately
70 lbs (32 kgs). Attach a suitable lifting
device prior to installation.
Failure to
comply may result in injury to personnel.
NOTE
Step (6) requires the aid of an assistant.
(6) Position alternator (3) on alternator support bracket (6)
with washer (7), screw (8), and self-locking nut (9).
(7) Position washer (10), screw (11), washer (12), and nut
(13) in alternator (3).
(8) Tighten nut (13) to 25-32 lb-ft (35-43 N m).
(9) Tighten self-locking nut (9) to 45-55 lb-ft (61-75 N m).
20-352
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